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Customised modernisation of heating chambers at Castrol

Castrol, a leading global supplier of lubricants, has been working closely with DENIOS for many years in the field of heating chambers. The latest heat chambers not only modernise operations, but also bring functionality and safety standards up to date.

A total of six Denios heating chambers are in use at Castrol and have proven to be extremely reliable. Two of these chambers, which Castrol has used in continuous operation for over 20 years, had reached the end of their service life after this impressive service life and have now been replaced by modern systems.

Customer-specific requirements

The modernisation of the heating chambers presented Castrol with extensive challenges. The technical project management emphasised the importance of the detailed planning phase in order to avoid later deviations, additional costs and delays. Even at this early stage, DENIOS impressed with its high level of commitment and customised ideas, which were precisely tailored to the complex conditions on site. Although other manufacturers were also approached, Castrol opted for DENIOS due to its customised solution and convincing overall performance.

The requirements also included professionally dismantling and disposing of the old heating chambers without disrupting production operations. Confined spaces were to be utilised more optimally with the more modern systems and the risk of accidents reduced. Environmental protection was another focus: despite the existing WHG area, the leakage of water-polluting liquids was to be prevented as far as possible or recognised at an early stage. In addition, the systems had to be chemically resistant to ensure their longevity. Finally, for safety reasons, as few external companies as possible were to be involved in order to comply with internal standards.

Finding innovative solutions in partnership

DENIOS impressed Castrol with a holistic solution that met all the specific requirements of the project and also coordinated the professional dismantling and disposal of the old systems by a partner known to Castrol. The new heating chambers were equipped with innovative, space-saving and remote-controlled sliding doors. A safety mechanism detects obstacles in the closing area, and a WHG-certified spill pallet with level sensor ensures optimum environmental protection. The result is a modern, reliable system that significantly improves occupational safety and environmental protection, optimises space utilisation and ensures high availability. The comprehensive service provided by DENIOS also relieves the burden on Castrol's operations, as maintenance and major repairs are carried out by DENIOS technicians who are familiar with the systems, while on-site maintenance can concentrate on the core processes.

Through the combination of innovative product development, holistic project management and excellent service, DENIOS has proven to be the ideal partner for Castrol when it comes to demanding technical challenges. The trust that has grown between Castrol and DENIOS for almost 20 years has been further strengthened by the successful collaboration, which has established DENIOS as an indispensable partner for technical challenges: ‘The collaboration over the last 20 years has shown that there is no comparable partner among the suppliers of heating chambers that understands and realises our requirements as well as DENIOS.’

Sliding doors in action: the most important functions in short video clips
Electric sliding doors in motion

The electric sliding doors can be opened and closed effortlessly with the practical remote control.

Light barrier

As soon as the light barrier detects an interruption, the door stops automatically and issues a warning.

Magnetic closure

During operation, the chamber remains securely closed thanks to the magnetic lock. If the power is switched off, the door can be opened easily.

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