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Test Rooms for Lithium Batteries
Newly developed lithium energy storage devices or products with built-in lithium batteries such as domestic appliances, tools or electric vehicles have to be thoroughly tested before they are approved for sale. The planning of a safe test environment must take many customer-specific aspects into account. For this reason, lithium test rooms are almost always designed to customer-specific specifications. We will be happy to support you in determining your needs.
Groundbreaking solutions are created when customer and manufacturer work closely together. Close cooperation is our top priority. Our experts will support you with planning right from the start. When our quote is given, you’ll already have a direct contact and easy communication options. With a diverse team of specialists, DENIOS offers an integrated range of services all in one system, and ensures continuous project management right from the start. “Made by DENIOS” represents the highest levels of quality, all from one supplier.
Needs analysis and advice – the foundation of your safe test environment
What do your risk assessment and fire protection design say?
Which test processes will be carried out?
How will the test environment be integrated into your infrastructure and work processes?
Our engineers use targeted questions to clarify what your optimum design could look like. Space requirements, installation location (indoors or outdoors), equipment, safety equipment – your individual requirements profile will be created from our needs analysis. You’ll benefit from our expertise as fire safety experts, which we will pass on to you and will use to create your design, allowing your employees and equipment to be protected in the best way possible.
Professional project management
Our aim is the precise implementation of your project, on-time, ensured by our specialist staff. We will create an individual room system, customised to your individual requirements, in a step by step process in accordance with our integrated service concept. In addition to the Factory Acceptance Test (FAT), you may also monitor the progress of production phases in person. We have many years of experience with legislation, approval authorities and insurers and will work alongside you throughout the project. We will create a plan together to gain approval for your test environment’s structural, environmental, Ex and fire protection aspects - a vital prerequisite for insurance. After the project has been completed, you will receive comprehensive project documentation as well as tested structural analysis calculations.
Product features and equipment
DENIOS prides itself on building rooms which perfectly meet your requirements and offer the highest levels of safety. A standard solution often lacks the optimum features for testing lithium energy storage devices. This is why we manufacture test environments almost exclusively to customer-specific requirements. A benefit for you: during design and production we can therefore take advantage of many proven standard elements. This means you’ll be able to benefit from the combination of cost-effective standard production and individual design.
Simulation – the core function of your test room
The simulation of loading situations for lithium energy storage devices requires various process-dependent functions to be available in the test environment. Alongside individual equipment options, test rooms from DENIOS offer the possibility of simulating or supporting various loading situations inside the room:
Simulation of extreme environmental conditions due to loading up to the permissible temperature limits (eg -20 ° C to + 60 ° C), as well as behaviour testing in the event of temperature fluctuations
Effect of increased humidity on the test body, eg. B. by condensation
Load with minimum and maximum current supply such as the upper and lower voltage limits
Corrosion and harmful gas tests
Testing the electromagnetic compatibility
Cyclisation of the batteries
Long-term stress tests
And size? Whatever size you want!
The variable dimensions of the test room mean that it can be designed exactly for the space you have available and the required application. As a compact solution there are numerous space-saving applications which can fit in any position. The low net weight means that its position can also be easily changed (e.g. following internal re-organisation). Large-scale solutions are also possible, from combined storage and test facilities to multi-room complexes with covered-over logistics and access areas.
Take advantage of our expert advice!
Customised advice, service and product diversity are our strengths.
Important additions to your lithium battery test room
Make the most of the wide choice of DENIOS products to furnish your technical room system. Benefit from turnkey delivery including your selected equipment. We can also take care of the electrical equipment, the fire alarm system and the condition monitoring system, for example. Discover many innovations for the safe handling of lithium energy storage units in our equipment range.
We are your full-service partner. We can take care of all your service needs. This means you can concentrate fully on your business. What else can we do for you? Let's talk about it. Our employees are there to help you. You can rely on DENIOS as a competent service partner.
DENIOS produced a system that could simulate five different test conditions for testing lithium-ion batteries. The fire protection system provided protection for the employees and effectively designed entire process chains.
Voltavision GmbH is a research and development service provider that operates test facilities. The company needed a separate fire section. In cooperation with DENIOS, an F90 climate container was built that could prevent all possible risks as a preventative measure.
Showroom in the area of renewable energies for Hoppecke
HOPPECKE is a company that manufactures energy storage systems and industrial batteries. For exhibition purposes, the company needed a fire and explosion-proof container in which modern battery storage technologies could be stored and demonstrated.
Storage of lithium-ion batteries at the motorbike manufacturer KTM
KTM Sportmotorcycle AG from Austria manufactures motorcycles. For the storage of lithium-ion batteries, a hazardous materials store was required. Together with the battery manufacturer, DENIOS constructed a technical and security room that complied with all legal conditions.