Case Studies

One of the world's leading developers and manufacturers of speciality chemicals produces high-quality raw materials, auxiliary materials, additives and active substances which are used in almost all industrial sectors and consumer goods. For a treatment process, water-polluting and flammable chemical substances are heated in a heat chamber for further processing and fed into the production process with an increased viscosity. The process plant no longer met the current requirements and had to be replaced.

ads-tec GmbH from Austria produces electromobile IT systems. A new fire protection system as a test room, developed by DENIOS, provided special protection options for the employees.

The Schunk Group specialises in the manufacture of carbon and graphite products. The employees are frequently in contact with cleaning agents containing solvents. DENIOS created a large-scale in-house solution that made storing the liquids just as possible as working directly on them.

BECOM GmbH from Austria manufactures electromechanical assemblies. When cleaning small parts, inflammatory acetone vapors are produced which should protect the employees. A DENIOS cleaning table with pollutant detection ensured more safety.

The APO GmbH from Germany deals with the coating of industrial mass small parts. To protect employees against harmful coatings, DENIOS constructed a transfer and mixing station, which at the same time ensured fire-protected storage.

The Swiss company Spiromed specialises in the professional disposal of chemical waste. DENIOS built a fire-protected room system in a factory hall for the safe storage of hazardous substances. Work on the containers is carried out in a specially developed free-standing workstation with ejector technology for the detection of hazardous substances.

DENIOS produced a system that could simulate five different test conditions for testing lithium-ion batteries. The fire protection system provided protection for the employees and effectively designed entire process chains.

Voltavision GmbH is a research and development service provider that operates test facilities. The company needed a separate fire section. In cooperation with DENIOS, an F90 climate container was built that could prevent all possible risks as a preventative measure.

A specialty chemicals manufacturer from Wesel needed six heat chambers to store different substances with different properties safely. Explosion-proof roller doors ensured safety and space gain.

UPPC GmbH produces epoxy resins and adhesives. Since the company is located in a water protection area, the thermal chambers had to have collecting basins so that chemicals could not get into the environment in an emergency. DENIOS storage solutions offered maximum protection for employees and the environment.

The airline company Qatar Airways has emergency slips like any other airline. These are exposed to great temperature fluctuations. Therefore, DENIOS climatic chambers were tested for possible deviations of the material. The DENIOS product thus contributed actively to the flight safety of the desert state.

In the handling of chemical raw materials in the powdery or dusty state, increased safety requirements apply to the design of workplaces to protect employees. Covestro AG chose DENIOS to implement the project.

DENIOS UK delivers new WFP-X 22- SM2- 90 minute fire rated unit to Integrated Covid Hub North East (ICHNE) for the Newcastle upon Tyne Hospitals Foundation Trust.

Digital process support through networking to a control system high priority for this DENIOS customer. They were also looking for an effective solution that included a complete automation of thermal stock preparation. In response DENIOS has developed a fully automatic heating chamber. This is designed as a continuous tunnel with several levels and individually heatable heating aisles.

HOPPECKE is a company that manufactures energy storage systems and industrial batteries. For exhibition purposes, the company needed a fire and explosion-proof container in which modern battery storage technologies could be stored and demonstrated.

An essential part of the manufacturing process of mold release agents and release agents is the temperature-controlled liquefaction of raw materials for further processing. For this purpose, our customer needed a tailor-made heat chamber. The special challenge: the production area at the customer's site was almost completely exhausted and an extension was not possible. A heat chamber with a high capacity had therefore to be realized on the smallest of footprints.

For the University of Düsseldorf, DENIOS hazardous goods warehouse guarantees maximum safety in research with water-polluting and flammable liquids and substances.

Based on its longstanding industry knowledge and proven industry standard for heating chambers, DENIOS has developed an innovative, process-controlled system technology for a customer in the pharmaceutical industry. It precisely regulates the melting temperature of the substance being treated, which is achieved homogeneously and in the shortest possible time.

Reliably recording core and circulating air temperatures during the production of castrol lubricant: thermotechnology solutions from DENIOS for bp.

A Danish-based pharmaceutical company is a leader in the development of drugs for the treatment of severe neurological and neurodegenerative diseases. Suppliers are selected according to strict quality criteria and a high level of professionalism is required.

Safety for employees and compliance with official fire protection requirements were the top priorities when planning our customer solution for the Swiss Caterpillar contract maintenance company Avesco. The result is a fire-protected paint workplace in the direct vicinity of the maintenance department.

INTEGA GmbH is a company in the field of ultrapure media supply. For a customer from Vietnam, INTEGA GmbH, together with DENIOS, manufactured two functional technical and safety rooms adapted to climatic conditions. All safety aspects were taken into account.

KTM Sportmotorcycle AG from Austria manufactures motorcycles. For the storage of lithium-ion batteries, a hazardous materials store was required. Together with the battery manufacturer, DENIOS constructed a technical and security room that complied with all legal conditions.

DENIOS develops customised solutions based on proven system containers for the storage of disinfectants in water protection area and creates safety.

As a leading chemical company, BASF already has extensive experience in handling hazardous substances. In order to further enhance the safety on the site, a turnkey container system was developed together with DENIOS, which meets all requirements for modern fire protection and fire detection technology.

The motorcycle manufacturer KTM from Austria had to supply compressed gas packs for the production. DENIOS developed a solution which not only corresponded to the warehouse requirements of the customer. The hazardous material storage also fulfills the stringent requirements of the Austrian Water Law.

DENIOS is integrating a hazardous materials workstation into a REI90 fire protection warehouse for Airbus in Finkenwerder, thus creating a central fire protection section within a regular assembly hall. The DENIOS solution stores paints and varnishes. At the same time, employees can carry out painting and varnishing work directly and safely.

If working with paints and varnishes in production areas, employees have to be protected accordingly. For Industrial Turbomachinery in Sweden, Siemens needed a safe room solution for the storage and mixing of paints. In order to optimize logistical processes, the spatial proximity to other buildings should be guaranteed.

With the expansion of the production area at the French site in Haguenau, Siemens needed larger storage areas for the storage of chemical raw materials. DENIOS designed a flexible and mobile storage system, which could be set up centrally in production and meet all safety requirements.

A printing ink bearing with fire and frost protection from DENIOS for Constania Nusser GmbH provides space for flammable printing inks and solvents in drums and IBCs.

DENIOS developed a fire protection storage system for the chemical company Chemion that can be set up directly in production. The technical room system is not only state of the art, but also allows simultaneous work on the containers and loading from the side.

Electromobility is a big topic among automotive companies. DENIOS supplied a total of 4 fire protection shelving systems for the Chinese branches of a German car manufacturer in Chanchun and Shanghai. Their use: The safe storage of Li-ion cells for the production of e-motors and their components.

A lithium test room was commissioned from Denios to carry out product tests on lithium energy storage units. The closed system offers general building authority approval, 90 minutes of fire protection from the inside and outside, a working environment that is climatically adapted to the sensitive technology and customised equipment for demanding activities.

Flammable liquid chests are also used in the manufacture and maintenance of rail vehicles. For the safe storage of containers up to a size of 450 litres, Stadler AG created a storage section with DENIOS in the heart of the extensive factory hall.

Ecolab in Germany needed equipment for the safe storage of various hazardous substances and chemicals in existing storage rooms in accordance with the regulations. DENIOS room lining systems and hazardous materials shelving provided the optimum equipment for the customer.