DENIOS AG
Dehmer Strasse 58-66
32549 Bad Oeynhausen
br>Tel.: +49 5731753-0
Email: info@denios.ie
Internet: www.denios.ie

Heating chambers with high capacities and short warm-up times

DENIOS designed six heating chambers for a producer of special chemicals located in Wesel, Germany. The insertion through a 28m high up erection opening presented a particular challenge.

The challenge and task

A producer of special chemicals located in Wesel, Germany required six heating chambers with especially high capacities and short warm-up times to achieve maximal throughput. Different material properties and resulting special requirements and local conditions demanded an anything but commonplace solution.

The solution

In an effort to adjust the chambers to the narrow space conditions, building sketches had to be taken into account during the planning phase. The usual gate structure consisting of double doors was not an option due to the narrow aisle width. As sliding doors are not suitable for 4m high chambers, roll-up doors have been installed.

The circulation fan stops automatically when the doors roll up. This way not only the installation room but also the members of staff are protected from evaporations that are potentially hazardous to health. Due to this measures, the chambers' explosion protection could be reduced from zone 1 to zone 2.

The already existing steam system has been used as the chambers' heating element. The chambers are operated with recirculating air.

Sump pallets in compliance with the Water Protection Act meet all regulations concerning water law requiring units in which substances are handled to be as secure as storage units.

Making the most out of the confined space in the showroom was not the only challenge that presented itself.

Furthermore, the chamber had to be lowered through an erection opening in the roof of the building, 28m up in the air. Owing to its size, the chamber had to be apportioned in the middle.

The roll-up door could not remain in the upper half of the chamber due to the unbalanced weight distribution that would cause. As a result, all six chambers had to be lifted into the building in three individual parts each. They were assembled on-site and moved to their designated place in the production hall.

Result and customer benefits

Assembling the units on-site in just a week was possible thanks to the systems' "plug and store" design. The chambers' throughput of substances has been significantly increased compared to the previous solution.

The complete documentation including the CE marking, ATEX certificate of conformity, operating instructions, ect. were send to the costumer directly subsequent to the acceptance protocol procedures. This ensured that the system could be brought on line expeditiously.

This examples portrays how important experience and approved systems are when planning and designing units for hazardous substances. Many regulations, rules and requirements have to be met to ensure a safe system. Strong partners who suit their clients' needs and offer a wide range of solutions, save time and expenses and ensure law compliant solutions with lowest possible hazards

Discover matching products

Heating chambers

Heating chambers from DENIOS: precise and safe thermal processing!

See the range

Thermotechnology equipment

Equip your heating chamber according to your needs! We will be happy to advise you.

See the range

Take advantage of our expert advice!

Customised advice, service and product diversity are our strengths.

Our customer advisors are on site for you!

Free expert advice 01952 811 991

Related articles

Case Study

Heating chambers with high capacities and short warm-up times

A specialty chemicals manufacturer from Wesel needed six heat chambers to store different substances with different properties safely. Explosion-proof roller doors ensured safety and space gain.

Read more
Case Study

Temperature controlled storage in water-protection area

UPPC GmbH produces epoxy resins and adhesives. Since the company is located in a water protection area, the thermal chambers had to have collecting basins so that chemicals could not get into the environment in an emergency. DENIOS storage solutions offered maximum protection for employees and the environment.

Read more
Case Study

Heated chambers for the desert

The airline company Qatar Airways has emergency slips like any other airline. These are exposed to great temperature fluctuations. Therefore, DENIOS climatic chambers were tested for possible deviations of the material. The DENIOS product thus contributed actively to the flight safety of the desert state.

Read more
Case Study

Heating up to 18,000 litres on just 15 square metres

An essential part of the manufacturing process of mold release agents and release agents is the temperature-controlled liquefaction of raw materials for further processing. For this purpose, our customer needed a tailor-made heat chamber. The special challenge: the production area at the customer's site was almost completely exhausted and an extension was not possible. A heat chamber with a high capacity had therefore to be realized on the smallest of footprints.

Read more
Case Study

Melting time shortened and costs saved

Based on its longstanding industry knowledge and proven industry standard for heating chambers, DENIOS has developed an innovative, process-controlled system technology for a customer in the pharmaceutical industry. It precisely regulates the melting temperature of the substance being treated, which is achieved homogeneously and in the shortest possible time.

Read more
Case Study

Looking at the internal temperature values

Reliably recording core and circulating air temperatures during the production of castrol lubricant: thermotechnology solutions from DENIOS for bp.

Read more
Menu
Log in
Your basketAdded to basket
Go to basket
Enquire
*Required field

If you want to request more than one product, please use the shopping list function. Please also note our Data protection declaration .

This website is protected by reCAPTCHA and Google's privacy policy and terms of use apply.