DENIOS AG Dehmer Strasse 58-66 32549 Bad Oeynhausen br>Tel.: +49 5731753-0 Email: firstname.lastname@example.org Internet: www.denios.ie
Looking at the internal temperature values
Our customer BP occupies a leading position with the well-known lubricant brands for engine and transmission oils Castrol and Aral. They are produced at the Hamburg-Neuhof lubricant plant and used in the areas of passenger cars and trucks. The Castrol development center, located on site, works closely with major car manufacturers to develop more efficient lubricant solutions for new engine generations. Company description: www.bp.com
The challenge and task
Let's start with a metaphor to illustrate the task: the Sunday roast comes to simmer in the oven. The temperature is set. Now we have to wait. After reaching the preset temperature, this is kept continuously constant. But what about the temperature inside the roast? BP Europe SE in Hamburg also faced a similar question. Even if this is not a Sunday roast, but the quality lubricant Castrol®. In the manufacturing process, heating takes place, in which a consistently high product quality is required. For this purpose, the surrounding air temperature, as well as the core temperature of each individual building, is recorded and documented to be reliable, so that it tastes safe at the end: the engine.
DENIOS developed a solution for BP Europe SE that meets all requirements. Two DENIOS heat chambers, each with two independently managed heating chambers, offer four different temperature levels for different materials. With the help of an evaluation line, the surrounding air temperature is permanently recorded and transmitted safely. For this purpose, resistance thermometers with radio measurement value transmission are inserted into each container.
The DENIOS Premium control ensures precise temperature control by determining the IST temperatures of the product at regular and freely programmable intervals and sending them to the evaluation unit or control room. Telegram modification ensures interference-free transmission. From the receiver unit, the temperature data is passed to a data logger without loss and displayed in parameterizable diagrams via a TFT color display.
The screen recorder with audit trail function ensures a tamper-free data history. This enables a reliable and well-founded quality assessment – whether for internal or external auditing. Multi-stage safety modules protect the system from overheating, every interference function is detected and handed over to the control system. Each boiler room has a separate WHG collection tray to protect people and the environment from possible leaks.
Result and customer benefits
Due to the division of the heating rooms, different temperature levels can be used and monitored for production in a compact room. This offers the customer a high degree of flexibility, as well as time and space savings.
The modern monitoring sensors and control technology enable permanent quality control and documentation. In this way, the customer keeps his manufacturing process lean and safe at the same time. We are very pleased that DENIOS was able to make its contribution to the consistently high quality of the Castrol® brand product.
Discover matching products
Heating chambers from DENIOS: precise and safe thermal processing!
Temperature controlled storage in water-protection area
UPPC GmbH produces epoxy resins and adhesives. Since the company is located in a water protection area, the thermal chambers had to have collecting basins so that chemicals could not get into the environment in an emergency. DENIOS storage solutions offered maximum protection for employees and the environment.
The airline company Qatar Airways has emergency slips like any other airline. These are exposed to great temperature fluctuations. Therefore, DENIOS climatic chambers were tested for possible deviations of the material. The DENIOS product thus contributed actively to the flight safety of the desert state.
Heating up to 18,000 litres on just 15 square metres
An essential part of the manufacturing process of mold release agents and release agents is the temperature-controlled liquefaction of raw materials for further processing. For this purpose, our customer needed a tailor-made heat chamber. The special challenge: the production area at the customer's site was almost completely exhausted and an extension was not possible. A heat chamber with a high capacity had therefore to be realized on the smallest of footprints.
Based on its longstanding industry knowledge and proven industry standard for heating chambers, DENIOS has developed an innovative, process-controlled system technology for a customer in the pharmaceutical industry. It precisely regulates the melting temperature of the substance being treated, which is achieved homogeneously and in the shortest possible time.